Removing the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
- Keep batteries out of the reach of children.
- Wear suitable protective clothing and goggles.
- Avoid contact with battery acid and battery gases.
- Keep the battery away from sparks or open flames. Charge only in well-ventilated areas.
- In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least 15 minutes and contact a physician.
- Remove the seat.
- Pull back the battery box cover lock cable located rider seat 1.
- Pull back positive terminal cover 2.
- Disconnect positive cable 3 from the battery.
- Detach rubber band 4.
- Pull the battery up and out of the battery holder.
Info
Never operate the motorcycle with a discharged battery or without a battery. In both cases, electrical components and safety devices can be damaged. The vehicle is therefore no longer roadworthy.
Installing the battery
- Position the battery in the battery rack.
- Reconnect rubber band 1.
- Position positive cable 2 and mount and tighten the screw.
- Position positive terminal cover 3.
Info
The battery terminals must be at the top.
Recharging the battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
- Keep batteries out of the reach of children.
- Wear suitable protective clothing and goggles.
- Avoid contact with battery acid and battery gases.
- Keep the battery away from sparks or open flames. Charge only in well-ventilated areas.
- In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least 15 minutes and contact a physician.
- Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries.
Warning Environmental hazard The battery contains elements that are harmful to the environment.
Warning
Environmental hazard Hazardous substances cause environmental damage.
- Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
- Even when there is no load on the battery, it still loses power steadily.
- The charge state and the type of charge are very important for the service life of the battery.
- Rapid recharging with a high charging current shortens the battery's service life.
- If the charging current, charging voltage, and charging time are exceeded, electrolyte escapes through the safety valves. This reduces the battery capacity.
- If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
- If the battery is left in a discharged state for an extended period, it will become over- discharged and sulfate, destroying the battery.
- Switch off all power consumers and switch off the engine.
- Remove the seat .
- Disconnect the negative cable of the battery to avoid damage to the motorcycle's electronics.
- Connect the battery charger to the battery. Switch on the battery charger.
Battery charger (37 0041 62).
You can also use the battery charger to test rest potential and start potential of the battery, and to test the alternator. With this device, you cannot overcharge the battery.
- Switch off the charger after charging. Disconnect the battery.
- Mount the seat.
- Set the time.
| Guideline | |
| The charge current, charge voltage and charge time must not be exceeded. | |
| Charge the battery regularly when the motorcycle is not in use | 3 months |
Info
Never remove lid 1.
Charge the battery with a maximum of 10% of the capacity specified on battery housing 2.
Warning
Fire hazard Incorrect fuses overload the electrical system.
- Only use fuses with the required ampere value
- Do not bypass or repair fuses.
Info
Two fuses for the ABS are located under the passenger seat. These fuses protect the return pump and the
hydraulic unit of the ABS. The third fuse, which protects the ABS control unit, is located in the fuse box.
Preparatory work
- Switch off all power consumers and the engine.
- Remove the passenger seat.
To change the fuse of the ABS hydraulic unit:
- Take off the protection cap and remove fuse 1
You can recognize a faulty fuse by a burned-out fuse wire A
Warning
Fire hazard Incorrect fuses overload the electrical.
- Only use fuses with the required ampere value
- Do not bypass or repair fuses.
- Use spare fuses with the correct rating only.
Tip
Replace spare fuse 2 in the fuse box so that it is available if needed
- Mount the protection cap.
To change the fuse of the ABS return pump:
- Take off the protection cap and remove fuse 3.
Warning
Fire hazard Incorrect fuses overload the electrical system.
- Only use fuses with the required ampere value.
- Do not bypass or repair fuses.
- Use spare fuses with the correct rating
Tip
only Replace spare fuse 4 in the fuse box so that it is available if needed
Finishing work
- Mount the passenger
Changing the fuses of individual power consumers
Info
Fuse box with the main fuse and the fuses of individual power consumers is located under the passenger seat.
- Switch off all power consumers and switch off the engine.
- Remove the passenger seat.
- Open the fuse cover 1.
- Remove the defective fuse.
Guideline
Info
A defective fuse is indicated by a burned-out fuse wire A.
Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used. - Use only fuses with the prescribed amperage. Never by-pass or repair fuses.
Use spare fuses with the correct rating only
- Fuse 10 Amp. (JG 4022 28)
- Fuse 15 Amp. (JG 4022 29)
- Fuse 30 Amp. (JG 4022 30)
- Check that the power consumer is functioning properly
- Close the fuse box cover
- Mount the passenger seat
Tip
Replace the spare fuse in the fuse box so that it is available if needed.
Changing the head light bulb
Note
Damage to reflector Reduced luminance.
- Grease on the lamp will evaporate due to the heat and be deposited on the reflector. Clean the lamp and keep it free of grease before mounting.
- Remove screw 1.
- Lift the headlight mask slightly and swing forward.
- Remove protection cap 2.
- Unplug connector 3.
- Detach retaining clamp 4.
- Remove headlight bulb 5.
- Position the new headlight bulb in the headlight housing.
- Attach retaining clamp 4
- Plug in connector 3.
- Mount protection cap 2.
- Fold the headlight mask up.
Info Insert the headlight bulb so that bayonet lugs latch into slots..
Checking the headlight setting
- Position the vehicle upright on a horizontal surface in front of a light wall and make a mark at the height of the center of the low beam headlight. Mark distance of height 890 mm (C) on wall.
Guideline
- Distance B 90 mm (For 200 Duke), 05 cm (2 in) (For 390 Duke).
- Position the vehicle vertically at a distance A in front of the wall and switch on the low beam.
Guideline
- The rider, with luggage and passenger if applicable, now mounts the motorcycle.
Check the headlight setting.
- The light-dark boundary must lie exactly on the lower mark when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable.
If the boundary between light and dark does not meet specifications: Adjust the headlight range
Adjusting the headlight range
- Remove screws 1.
- Lift the headlight mask slightly and swing forward.
- Adjust the beam distance of the headlight by turning screw 2.
Guideline
- For a motorcycle with rider, and with luggage and a passenger if applicable, the light/dark boundary must be exactly on the lower mark (applied in: Checking headlight adjustment).
Info Turn clockwise to increase the headlight range; turn counter clockwise to reduce the headlight range.
- Fold the headlight mask up.
- Mount screw 1 on both sides.
